Sikke Klein

Position

Part-time full professor gas turbines

Section:

Gas Turbines

Inaugural speech:

Gas turbines in een duurzaam energiesysteem

Introduction

Gas turbines are high tech, high efficiency engines that convert chemical energy into work. Their high power to weight ratio make them the engine of choice for aircraft propulsion. Gas turbines are also at the heart of all modern gas fired power stations making electrical efficiencies above 60% possible. Beside the high power to weight ratio and the high cycle efficiency other advantages of gas turbines are the low emissions, the flexibility in operation and the applicability of the high grade waste heat either in a bottoming steam cycle or for industrial objectives.

Gas Turbine chair

The Gas Turbine chair at the department of Process and Energy of Mechanical Engineering (3ME) at the TU Delft has a long history in delivering high level education and world class research in the field of gas turbines. The chair is financially supported by the SGO (Stichting Gasturbine Onderwijs) and has excellent relationships with the Dutch and international gas turbine industry.

Research

The research field of gas turbines covers a broad range of engineering sciences that all come together in the gas turbine (system) design: aerodynamics, combustion, material engineering, thermodynamics, structural engineering, vibrations, controls, acoustics etc.

The research at the Gas Turbine chair focuses mainly on application of land based gas turbine (power generation and combined heat & power). The Gas Turbine chair has close cooperation with the other chairs within the Process and Energy Department, the Flight Performance and Propulsion department at Aerospace Engineering and the Materials Science and Engineering Department at 3ME.

The main research areas of the Gas Turbine chair are:

-          Flexibility of gas turbine operation

-          Alternative fuels & hydrogen combustion

-          Advanced high efficiency hydrogen-oxygen cycles

-          Impact of operations on gas turbine performance

Flexibility of gas turbine operation

The rapid growth of renewable generation has modified the role of combined cycle power stations. Due to the strong increase of intermittent renewable sources, (solar, wind) the key feature for the operational excellence of combined cycle power stations is flexibility.

Research themes are:

-          Part load efficiency improvement by external flue gas recirculation

-          Optimization of start up of gas turbine based installations using model based control, see Nannarone (2018) in Publications

-          Optimal configuration of low carbon and flexible combined heat and power installations, see Klein (2018) in Publications

Part load efficiency improvement by external flue gas recirculation

Part load efficiency for combined cycle and cogeneration installation can be improved by reduction of the stack losses by minimizing the air flow through the system. The standard way to minimize flow through a gas turbine, is the closure of the inlet guide vanes. An alternative approach is to preheat the inlet air. The free heat source for preheating are the exhaust gases from the stack.

 

The potential increase in efficiency is up to 18% for cogeneration installations and 5% for combined cycle installations. More information can be found in

The main challenge, next to prevention of condensation of water from the flue gases in the air inlet system, is the stability of combustion due the reduced oxygen concentration in the oxidizer (air mixed flue gas). The lower O2 concentration leads to lower NOx emissions both for premixed and non-premixed combustion. This will enable emission compliant operation at very low loads.



Please refer to the Publications from Prakash (2018) and Steimes (2018) and the MSc thesis by Prakash.

Alternative fuels & hydrogen combustion

Due to the increasing focus on the reduction of carbon emissions in combination with the increasing share of renewable future land based gas turbine installations will run on other fuels like hydrogen or (waste) gases from biomass gasification. In the meantime the requirements with respect to NOx emissions will also become sharper.

Hydrogen is seen as an important “battery fuel” as excess energy produced by wind and solar can be used to produce hydrogen through electrolysis. The stored hydrogen will be converted back to power during periods with shortage of renewable energy production to ensure electrical grid stability with a zero carbon footprint. Gas turbine based power plants are very well positioned to convert the hydrogen back to power, because of their high efficiency (~60%), installed capacity and inherent flexibility.

Pertaining to gas turbine combustion, hydrogen is a highly reactive fuel and presents challenges for existing combustors to switch between natural gas and hydrogen while remaining stable and with NOx emissions always below stringent limits.

TU Delft cooperates in the HighHydrogen project with other companies on the development on a 100% premixed hydrogen gas turbine burner based upon the FlamesheetTM technology. The focus of TU Delft is on the development of a flash back model (see Publications).

TU Delft flashback model

The TU Delft has developed a boundary layer flashback model based on the boundary layer stability theory from Stratford. The model has shown to predict boundary layer flashback well .

The model can be coupled as a post processor to steady CFD calculations.

More information can be found in the Publications and in the MSc theses by Tober and Bjornson.

TU Delft hydrogen combustion laboratory

The Process & Energy has a state of the art atmospheric combustion laboratory. Hydrogen gas turbine combustion is one of the main focal research areas. Advanced laser diagnostics like PIV, PLIF, LDA and CARS are available.

Please refer to the thesis by Faldella about interesting features of hydrogen flames.

Research themes are:

-          Fully premixed hydrogen combustion in gas turbine applications

-          Application of biomass gasification gases

-          Thermo-acoustics

Advanced high efficiency hydrogen-oxygen cycles

Very high cycle efficiencies (up to 85%!) can be achieved in power cycles by using both the hydrogen and oxygen that are produced by electrolysis of water. These significantly higher efficiencies than the current state of the art of LHV efficiencies of around 60% are achieved by an advanced integrated thermodynamic cycle consisting of a fuel cell, Brayton cycle and Rankine cycle using hydrogen an oxygen as an input and pure water as an output.

The Sankey diagram shows that the main losses occur due the thermodynamic irreversability’s in the Rankine and Brayton cycle.

The current research decribes the maximum theoretical potential. See e.g. MSc thesis from Schouten or ASME Turbo paper from Schouten in Publications.

We are now working on more realistic version of this cycle.

It is expected that these cycles can be applied in the future for powering large scale transportation like marine freight transport.

Impact of operations on gas turbine performance

The increased flexible operation and the application of other non-conventional fuels will have serious impact on the hardware and the the performance of the gas turbine.

Research themes are:

-          Reducing stresses during CCGT power plant start up

Big data analysis and machine learning for asset performance improvement.

Recently delivered MSc theses

Performance Prediction of Power Recovery Turbines with combined 1D-CFD methods

 Girish Venkatachalapathy

Natural gas displacement by wind curtailment utilization in combined-cycle power plants by Van den Oudenalder, F.S.C.

Frederic Van den Oudenalder

Deep part load operation of combined cycles and combined heat and power plants

Marco Persico

 Parametric Emission Prediction Model in Gas Turbines with Exhaust Gas Recirculation

 Prakash, Vaibhav

Modeling of a gasifier gas turbine combination

Balaji Sridharan

A solid oxide fuel cell- sCO2 Brayton cycle hybrid system: System concepts and analysis by Schöffer, Samuel

Samuel Schöffer

Start stop modeling and optimization of the RoCa 3 power plant

Alessandro Nannarone

Impact of Exhaust Gas Recirculation on NOx emissions in non-premixed combusted Gas Turbines using CRN

Abdul Dastagir

Gas Path Analysis as a Tool for the Predictive Maintenance of the Honeywell 331-500 Auxiliary Power Unit

Keith Ward

Power-to-heat integration in a combined heat and power installation to provide flexibility to the Dutch grid

Femke van Deursen

Heat transfer assessment of an ice induced engine inlet using Machine Learning

Sven Koolen

Gas Turbines for Heat Generation: Conceptual Comparison & Design for Stack Loss Reduction

Jelle Tiemensma

Boundary layer flashback prediction of a low emissions full hydrogen burner for gas turbine applications.

Joeri Tober

High Frequency Oscillations in a Combustion Chamber and a Novel Mitigation Strategy

Reinout de Jongh

Boundary layer flashback prediction for low emissions full hydrogen gas turbine burners using flow simulation

Olafur Bjornsson

Prediction of flow-fields by combining high-fidelity CFD data and Machine Learning algorithms

Stefan Arntzen

A Numerical Investigation of Aerodynamically
Trapped Vortex Combustor for Premixed
Hydrogen Combustion in Gas Turbines

Sachin Menon

HYDROGEN AND OXYGEN FIRED TURBINE CYCLE OPTIMIZATION

Bram Schouten

Hydrogen flash back experiments

Filippo Faldella

Thermo-acoustic analysis and modelling at Vattenfalls Combined Cycle Power Plants

Roel Voets

Modeling of hydrogen-elektrolysis-storage-utilization chain

Nick Kimman

Press

Intreerede Professor Klein 2017, Gasturbines in het duurzame energiesysteem

Technisch Weekblad, 2017, Waterstof als brandstof in gascentrales heeft voordelen

Interview TU Delft, 2018, Gas Turbines: essential for the transition to renewable energy sources

Utilities, sept 2019: Gasturbines krijgen nieuwe rol in energietransitie

Publications

Journal publications

A. Gangoli Rao, F.S.C. van den Oudenalder, S.A. Klein,  Natural gas displacement by wind curtailment utilization in combined-cycle power plants. DOI:10.1016/j.energy.2018.11.119

A. Nannarone, S.A. Klein: Start-Up Optimization of a CCGT Power Station Using Model-Based Gas Turbine Control, Journal of Engineering for Gas Turbines and Power 10/2018; 141(4)., DOI:10.1115/1.4041273

M. del Grosso, B. Sridharanb, C. Tsekosa, S. Klein & W. de Jong, A modelling based study on the integration of 10 MWth indirect torrefied biomass gasification, methanol and power production, Biomass and Bioenergy, Vol 136 May 2020, doi.org/10.1016/j.biombioe.2020.105529

Bjornson, O.H., Klein, S.A. and Tober, J., Boundary layer flashback model for confined hydrogen flames including the effect of adverse pressure gradient flow, Journal of Engineering for Gas Turbines and Power 2020, GTP 20-415, https://doi.org/10.1115/1.4048566

Schöffer, S.I. , S.A. Klein, S.A.,  Aravind, P.V., Pecnik, R., A solid oxide fuel cell- supercritical carbon dioxide Brayton cycle hybrid system, Applied Energy, 2020, 115748, https://doi.org/10.1016/j.apenergy.2020.115748

 

Conference publications

S. Klein: ON THE IDENTIFICATION OF COMBUSTION INSTABILITY MECHANISMS IN INDUSTRIAL GAS TURBINE COMBUSTORS. 1st Global Power and Propulsion Forum, Zurich; 01/2017

V. Prakash, J. Steimes, D. J. E. M. Roekaerts, Sikke Klein: Modelling the Effect of External Flue Gas Recirculation on NOx and CO Emissions in a Premixed Gas Turbine Combustor With Chemical Reactor Networks. ASME Turbo Expo 2018: Turbomachinery Technical Conference and Exposition, Oslo; 06/2018, DOI:10.1115/GT2018-76548

A. Nannarone, S.A. Klein: Start-up Optimization of a CCGT Power Station Using Model Based Gas Turbine Control. Proceedings of ASME Turbo Expo 2018 - The 2018 Turbomachinery Technical Conference & Exposition presented by the ASME International Gas Turbine Institute, Lillestrøm (Oslo), Norway; 06/2018, DOI:10.1115/GT2018-76230

J. Steimes, M. Persico, S. Klein: Enabling efficient and low emissions deep part load operation of combined cycles and combined heat and power plants with external Flue Gas Recirculation. GPPS Forum 18 - Global Power and Propulsion Society, Zurich; 01/2018

S.A. Klein, F.van Deursen: Evaluation of the Optimum Hybrid Power to Heat Configuration for a Gas Turbine Based Industrial Combined Heat and Power Plant. ASME Turbo Expo 2019: Turbomachinery Technical Conference and Exposition; 06/2019, DOI:10.1115/GT2019-90946

Bjornson, O.H., Klein, S.A. and Tober, J., Boundary layer flashback model for confined hydrogen flames including the effect of adverse pressure gradient flow, ASME Turbo Expo 2020, GT 2020-14164

Schouten, B. and Klein, S.A. Hydrogen and oxygen fired turbine cycle optimization , ASME Turbo Expo 2020, GT 2020-14592

Education

The chair is responsible for the MSc course: Turbomachinery (ME45170, 4 ECTS). The course is delivered by Prof. Dr. Ir. S.A. Klein, Dr.Ir. R. Pecnik and Dr. V. Popovich email: V.Popovich@tudelft.nl

Contact

For more information, please contact professor Sikke Klein: s.a.klein@tudelft.nl

Prof.dr.ir. Sikke Klein