Publications

Continued advancements in the electrochemical reduction of CO₂ (CO₂RR) have emphasized that reactivity, selectivity, and stability are not explicit material properties but combined effects of the catalyst, double-layer, reaction environment, and system configuration. These realizations have steadily built upon the foundational work performed for a broad array of transition metals performed at 5 mA cm^–2, which historically guided the research field. To encompass the changing advancements and mindset within the research field, an updated baseline at elevated current densities could then be of value. Here we seek to re-characterize the activity, selectivity, and stability of the five most utilized transition metal catalysts for CO₂RR (Ag, Au, Pd, Sn, and Cu) at elevated reaction rates through electrochemical operation, physical characterization, and varied operating parameters to provide a renewed resource and point of comparison. As a basis, we have employed a common cell architecture, highly controlled catalyst layer morphologies and thicknesses, and fixed current densities. Through a dataset of 88 separate experiments, we provide comparisons between CO-producing catalysts (Ag, Au, and Pd), highlighting CO-limiting current densities on Au and Pd at 72 and 50 mA cm^–2, respectively. We further show the instability of Sn in highly alkaline environments, and the convergence of product selectivity at elevated current densities for a Cu catalyst in neutral and alkaline media. Lastly, we reflect upon the use and limits of reaction rates as a baseline metric by comparing catalytic selectivity at 10 versus 200 mA cm^–2. We hope the collective work provides a resource for researchers setting up CO₂RR experiments for the first time.

Mark Sassenburg, Reinier de Rooij, Nathan T. Nesbitt, Recep Kas, Sanjana Chandrashekar, Nienke J. Firet, Kailun Yang, Kai Liu, Marijn A. Blommaert, Martin Kolen, Davide Ripepi, Wilson A. Smith and Thomas Burdyny

Incorporating (operational) flexibility into process design has been a key approach to cope with uncertainties. The increasing penetration of renewables and the need for developing new low-carbon technologies will increase the demand for flexibility in chemical processes. This paper presents a state-of-the-art review focusing on the origin, definition, and elements of flexibility in the chemical engineering context. The article points out a significant overlap in terminology and concepts, making it difficult to understand and compare flexibility potential and constraints among studies. Further, the paper identifies a lack of available metrics for assessing specific types of flexibility and the need for developing indicators for exploring the potential flexibility of novel chemical processes. The paper proposes a classification of flexibility types and provides an overview of design strategies that have been adopted so far to enable different types of flexibility. Finally, it offers a conceptual framework that can support designers to evaluate specific types of flexibility in early-stage assessments of novel chemical processes.

Martin Kolen, Davide Ripepi, Wilson A. Smith, Thomas Burdyny and Fokko M. Mulder

The nitrogen reduction reaction (NRR) is a promising pathway toward the decarbonization of ammonia (NH₃) production. However, unless practical challenges related to the detection of NH₃ are removed, confidence in published data and experimental throughput will remain low for experiments in aqueous electrolyte. In this perspective, we analyze these challenges from a system and instrumentation perspective. Through our analysis we show that detection challenges can be strongly reduced by switching from an H-cell to a gas diffusion electrode (GDE) cell design as a catalyst testing platform. Specifically, a GDE cell design is anticipated to allow for a reduction in the cost of crucial ¹⁵N₂ control experiments from €100–2000 to less than €10. A major driver is the possibility to reduce the ¹⁵N₂ flow rate to less than 1 mL/min, which is prohibited by an inevitable drop in mass-transport at low flow rates in H-cells. Higher active surface areas and improved mass transport can further circumvent losses of NRR selectivity to competing reactions. Additionally, obstacles often encountered when trying to transfer activity and selectivity data recorded at low current density in H-cells to commercial device level can be avoided by testing catalysts under conditions close to those in commercial devices from the start.

Maryam Abdinejad, Keith Tang, Caitlin Dao, Saeed Saedy and Tom Burdyny

Carbon-based products are crucial to our society, but their production from fossil-based carbon is unsustainable. Production pathways based on the reuse of CO2 will achieve ultimate sustainability. Furthermore, the costs of renewable electricity production are decreasing at such a high rate, that electricity is expected to be the main energy carrier from 2040 onward. Electricity-driven novel processes that convert CO2 into chemicals need to be further developed. Microbial electrosynthesis is a biocathode-driven process in which electroactive microorganisms derive electrons from solid-state electrodes to catalyze the reduction of CO2 or organics and generate valuable extracellular multicarbon reduced products. Microorganisms can be tuned to high-rate and selective product formation. Optimization and upscaling of microbial electrosynthesis to practical, real life applications is dependent upon performance improvement while maintaining low cost. Extensive biofilm development, enhanced electron transfer rate from solid-state electrodes to microorganisms and increased chemical production rate require optimized microbial consortia, efficient reactor designs, and improved cathode materials.

Victoria Flexer and Ludovic Jourdin

Up to now, computational modeling of microbial electrosynthesis (MES) has been underexplored, but is necessary to achieve breakthrough understanding of the process-limiting steps. Here, a general framework for modeling microbial kinetics in a MES reactor is presented. A thermodynamic approach is used to link microbial metabolism to the electrochemical reduction of an intracellular mediator, allowing to predict cellular growth and current consumption. The model accounts for CO2 reduction to acetate, and further elongation to n-butyrate and n-caproate. Simulation results were compared with experimental data obtained from different sources and proved the model is able to successfully describe microbial kinetics (growth, chain elongation, and product inhibition) and reactor performance (current density, organics titer). The capacity of the model to simulate different system configurations is also shown. Model results suggest CO2 dissolved concentration might be limiting existing MES systems, and highlight the importance of the delivery method utilized to supply it. Simulation results also indicate that for biofilm-driven reactors, continuous mode significantly enhances microbial growth and might allow denser biofilms to be formed and higher current densities to be achieved.

Oriol Cabau-Peinado, Adrie J. J. Straathof and Ludovic Jourdin

In the past decade, research in the field of microbial electrosynthesis (MES) has been driven forward by the development of cathode materials, electroactive bacteria or microbiome enrichment, and productivity improvements.

As the close of three complete funding cycles for the field is reached, recent reviews have sought to refocus emphasis to the eventual application of MES; a means of measurably reducing CO2 waste via the formation of valuable products.

Using present knowledge of bioelectrochemistry, and by learning lessons from adjacent fields, it becomes apparent that the simplest gains in performance are likely to come from advancements in the reactor rather than the biocatalysts. Varying the reactor and operating conditions of the system, however, require adapting these biocatalysts.

Ludovic Jourdin and Thomas Burdyny

The effect of different alkali metal cations on the oxygen evolution activity and battery capacity of nickel electrodes has recently been studied in low concentration alkali hydroxide electrolytes. As high concentration hydroxide electrolytes are favored in applications due to their high conductivity, we investigate if the cation effects observed in low concentration electrolytes translate to more industrially relevant conditions for both alkaline water electrolysis and nickel iron batteries. We investigate the alkali metal cation effect on the electrochemical properties of nickel electrodes in highly concentrated hydroxide electrolytes by adding Li+, Na+, Cs+ and Rb+ cations to a 6.5 M KOH electrolyte, while keeping the hydroxide concentration constant. For OER we find a trend in activity similar to that at low concentrations Rb+>Cs+>K+>Na+>Li+, where especially larger additions of Rb+ and Cs+ (1 M or 0.5 M) cause a significant decrease in OER potential. Smaller cations interact with the layered hydroxide structures in NiOOH to stabilize the α/γ phases and increase the potential for OER. The intercalation of small cations also causes an increase in battery electrode capacity because of the higher average valence of the Ni(OH)2/NiOOH α/γ pair. Small concentrations of Li+ added to a concentrated KOH electrolyte can therefore be beneficial for the nickel electrode battery functionality and for an integrated battery and electrolyser system, where it increases the battery capacity without a significant increase in OER onset potential.

A.Mangel Raventos, R.Kortlever

Rapid advances in electrocatalytic ammonia synthesis are impeded by laborious detection methods commonly used in the field and by constant risk of external contaminations, which generates misleading false positives. We developed a facile real-time GC-MS method for sensitive isotope NH₃ quantification, requiring no external sample manipulations. This method ensures high detection reliability paramount to accelerate (electro-)catalyst screening.

Davide Ripepi, Riccardo Zaffaroni, Martin Kolen, Joost Middelkoop and Fokko M. Mulder

Finding alternative ways to tailor the electronic properties of a catalyst to actively and selectively drive reactions of interest has been a growing research topic in the field of electrochemistry. In this Letter, we investigate the tuning of the surface electronic properties of electrocatalysts via polymer modification. We show that when a nickel oxide water oxidation catalyst is coated with polytetrafluoroethylene, stable Ni–CFx bonds are introduced at the nickel oxide/polymer interface, resulting in shifting of the reaction selectivity away from the oxygen evolution reaction and toward hydrogen peroxide formation. It is shown that the electron-withdrawing character of the surface fluorocarbon molecule leaves a slight positive charge on the water oxidation intermediates at the adjacent active nickel sites, making their bonds weaker. The concept of modifying the surface electronic properties of an electrocatalyst via stable polymer modification offers an additional route to tune multipathway reactions in polymer/electrocatalyst environments, like with ionomer-modified catalysts or with membrane electrode assemblies.

Anirudh Venugopal, Laurentius H. T. Egberts, Jittima Meeprasert, Evgeny A. Pidko, Bernard Dam, Thomas Burdyny, Vivek Sinha, Wilson A. Smith

Surface conductivity in the electrical double layer (EDL) is known to be affected by proton hopping and diffusion at solid-liquid interfaces. Yet, the role of surface protolysis and its kinetics on the thermodynamic and transport properties of the EDL are usually ignored as physical models consider static surfaces. Here, using a novel molecular dynamics method mimicking surface protolysis, we unveil the impact of such chemical events on the system’s response. Protolysis is found to strongly affect the EDL and electrokinetic aspects with major changes in ζ potential and electro-osmotic flow.

Max F. Döpke, Fenna Westerbaan van der Meij, Benoit Coasne, and Remco Hartkamp

Incorporating (operational) flexibility into process design has been a key approach to cope with uncertainties. The increasing penetration of renewables and the need for developing new low-carbon technologies will increase the demand for flexibility in chemical processes. This paper presents a state-of-the-art review focusing on the origin, definition, and elements of flexibility in the chemical engineering context. The article points out a significant overlap in terminology and concepts, making it difficult to understand and compare flexibility potential and constraints among studies. Further, the paper identifies a lack of available metrics for assessing specific types of flexibility and the need for developing indicators for exploring the potential flexibility of novel chemical processes. The paper proposes a classification of flexibility types and provides an overview of design strategies that have been adopted so far to enable different types of flexibility. Finally, it offers a conceptual framework that can support designers to evaluate specific types of flexibility in early-stage assessments of novel chemical processes.

Jisiwei Luo, Jonathan Moncada and Andrea Ramirez

The application of a polymer electrolyte membrane (PEM) electrolytic cell for continuous conversion of nitrate, one of the contaminants in water, to ammonia at the cathode was explored in the present work. Among carbon-supported metal (Cu, Ru, Rh and Pd) electrocatalysts, the Ru-based catalyst showed the best performance. By suppressing the competing hydrogen evolution reaction at the cathode, it was possible to reach 94 % faradaic efficiency for nitrate reduction towards ammonium. It was important to match the rate of the anodic reaction with the cathodic reaction to achieve high faradaic efficiency. By recirculating the effluent stream, 93 % nitrate conversion was achieved in 8 h of constant current electrolysis at 10 mA cm⁻² current density. The presented approach offers a promising path towards precious NH₃ production from nitrate-containing water that needs purification or can be obtained after capture of gaseous NO_x pollutants into water, leading to waste-to-value conversion.

Sorin Bunea, Kevin Clemens, Prof.dr. Atsushi Urakawa

Low temperature electrolysis brings the possibility of achieving the production of fuels and chemical feedstocks without any carbon footprint. Power electronic converters are vital components of future electrolyser systems in terms of overall cost and efficiency. This paper presents the current state of art in power electronics for low temperature electrolysis and all the major steps of designing an electrolysis system are discussed from the modeling of electrolysers to the system architecture. The most promising routes are pointed out and backed up with results from both experimental and theoretical studies found in the literature.

Cristian Pascalau, Thiago B. Soeiro, Nils H. van der Blij, Pavol Bauer

Electrolysis-assisted nitrate (NO₃⁻) reduction is a promising approach for its conversion to harmless N₂ from waste, ground, and drinking water due to the possible process simplicity by in-situ generation of H₂/H/H⁺ by water electrolysis and to the flexibility given by tunable redox potential of electrodes. This work explores the use of a polymer electrolyte membrane (PEM) electrochemical cell for electrolysis-assisted nitrate reduction using SnO₂-supported metals as the active cathode catalysts. Effects of operation modes and catalyst materials on nitrate conversion and product selectivity were studied. The major challenge of product selectivity, namely complete suppression of nitrite (NO₂⁻) and ammonium (NH₄⁺) ion formation, was tackled by combining with simultaneous photocatalytic oxidation to drive the overall reaction towards N₂ formation.

Dr. Jordi Ampurdanés, Sorin Bunea, Prof.dr. Atsushi Urakawa

Electrochemical CO₂ conversion into fuels or chemicals and CO₂ capture from point or dilute sources are two important processes to address the gigaton challenges in reducing greenhouse gas emissions. Both CO₂ capture and electrochemical CO₂ conversion are energy intensive, and synergistic coupling between the two processes can improve the energy efficiency of the system and reduce the cost of the reduced products, via eliminating the CO₂ transport and storage or eliminating the capture media regeneration and molecular CO₂ release. We consider three different levels to couple electrochemical CO₂ reduction with CO₂ capture: independent (Type-I), subsequent (Type-II) and fully integrated (Type-III) capture and conversion processes. We focus on Type-II and Type-III configurations and illustrate potential coupling routes of different capture media, which include amine-based solutions and direct carbamate reduction, redox active carriers, aqueous carbonate and bicarbonate solutions, ionic liquids CO₂ capture and conversion mediated by covalent organic frameworks.

Ian Sullivan, Andrey Goryachev, Ibadillah A. Digdaya, Xueqian Li, Harry A. Atwater, David A. Vermaas & Chengxiang Xiang

Direct electrochemical reduction of CO₂ to C₂ products such as ethylene is more efficient in alkaline media, but it suffers from parasitic loss of reactants due to (bi)carbonate formation. A two-step process where the CO₂ is first electrochemically reduced to CO and subsequently converted to desired C₂ products has the potential to overcome the limitations posed by direct CO₂ electroreduction. In this study, we investigated the technical and economic feasibility of the direct and indirect CO₂ conversion routes to C₂ products. For the indirect route, CO₂ to CO conversion in a high temperature solid oxide electrolysis cell (SOEC) or a low temperature electrolyzer has been considered. The product distribution, conversion, selectivities, current densities, and cell potentials are different for both CO₂ conversion routes, which affects the downstream processing and the economics. A detailed process design and techno-economic analysis of both CO₂ conversion pathways are presented, which includes CO₂ capture, CO₂ (and CO) conversion, CO₂ (and CO) recycling, and product separation. Our economic analysis shows that both conversion routes are not profitable under the base case scenario, but the economics can be improved significantly by reducing the cell voltage, the capital cost of the electrolyzers, and the electricity price. For both routes, a cell voltage of 2.5 V, a capital cost of $10,000/m², and an electricity price of <$20/MWh will yield a positive net present value and payback times of less than 15 years. Overall, the high temperature (SOEC-based) two-step conversion process has a greater potential for scale-up than the direct electrochemical conversion route. Strategies for integrating the electrochemical CO₂/CO conversion process into the existing gas and oil infrastructure are outlined. Current barriers for industrialization of CO₂ electrolyzers and possible solutions are discussed as well.

Mahinder Ramdin, Bert De Mot, Andrew R. T. Morrison, Tom Breugelmans, Leo J. P. van den Broeke, J. P. Martin Trusler, Ruud Kortlever, Wiebren de Jong, Othonas A. Moultos, Penny Xiao, Paul A. Webley and Thijs J. H. Vlugt

Methanation is a potential large-scale option for CO₂ utilization, and it is one of the solutions for decreasing carbon emission and production of synthetic green fuels. However, the CO₂ conversion is limited by thermodynamics in conventional reaction conditions. However, around 100 % conversion can be obtained using sorption enhanced CO₂ methanation according to Le Chatelier’s principle, where water is removed during the reaction using zeolite as a sorbent. In this work 5%Ni5A, 5%Ni13X, 5%NiL and 5%Ni2.5%Ce13X bifunctional materials with both catalytic and water adsorption properties were tested in a fixed bed reactor. The overall performance of the bifunctional materials decreased on going from 5%Ni2.5%Ce13X, 5%Ni13X, 5%Ni5A, to 5%NiL. The CO₂ conversion and CH₄ selectivity were approaching 100 % during prolonged stability testing in a 100 reactive adsorption – desorption cycles test for 5%Ni2.5%Ce13X, and only a slight decrease of the water uptake capacity was observed.

Liangyuan Wei, Hamza Azad, Wim Haije, Henrik Grenman and Wiebren de Jong

Nowadays, Sn-based electrocatalysts for the electrochemical CO₂ reduction reaction (eCO₂RR) toward formic acid have been reported to reach industrially relevant current densities and Faradaic efficiencies approaching 100%. However, electrocatalyst stability remains inadequate and appears to be a crucial piece to the puzzle, as lifetimes in the range of several thousands of hours should be reached for practical application and economic viability. Here, we provide insights into stability issues related to Sn-based electrocatalysts and electrolyzers for formic acid production. By determining the chemical and physical phenomena that occur during the electrochemical reduction reaction on the surface and bulk of Sn-based catalysts, we intend to elucidate the most common degradation mechanisms that impair long-term electrocatalytic activity of these catalysts. Moreover, highlighting the importance of correctly selected process conditions and an optimized reactor design allows us to unveil all necessary aspects for a stable Sn-based eCO₂RR toward formic acid.

Kevin Van Daele, Bert De Mot, Marilia Pupo, Nick Daems, Deepak Pant, Ruud Kortlever and Tom Breugelmans

Electrochemical CO2 capture technologies are gaining attention due to their flexibility, their ability to address decentralized emissions (e.g., ocean and atmosphere) and their fit in an electrified industry. In the present work, recent progress made in electrochemical CO2 capture is reviewed. The majority of these methods rely on the concept of “pH-swing” and the effect it has on the CO2 hydration/dehydration equilibrium. Through a pH-swing, CO2 can be captured and recovered by shifting the pH of a working fluid between acidic and basic pH. Such swing can be applied electrochemically through electrolysis, bipolar membrane electrodialysis, reversible redox reactions and capacitive deionization. In this review, we summarize main parameters governing these electrochemical pH-swing processes and put the concept in the framework of available worldwide capture technologies. We analyse the energy efficiency and consumption of such systems, and provide recommendations for further improvements. Although electrochemical CO2 capture technologies are rather costly compared to the amine based capture, they can be particularly interesting if more affordable renewable electricity and materials (e.g., electrode and membranes) become widely available. Furthermore, electrochemical methods have the ability to (directly) convert the captured CO2 to value added chemicals and fuels, and hence prepare for a fully electrified circular carbon economy.

R. Sharifian,   R. M. Wagterveld,   I. A. Digdaya,   C. Xiang  and  D. A. Vermaas

Advancing reaction rates for electrochemical CO₂ reduction in membrane electrode assemblies (MEAs) have boosted the promise of the technology while exposing new shortcomings. Among these is the maximum utilization of CO₂, which is capped at 50% (CO as targeted product) due to unwanted homogeneous reactions. Using bipolar membranes in an MEA (BPMEA) has the capability of preventing parasitic CO₂ losses, but their promise is dampened by poor CO₂ activity and selectivity. In this work, we enable a 3-fold increase in the CO₂ reduction selectivity of a BPMEA system by promoting alkali cation (K+) concentrations on the catalyst’s surface, achieving a CO Faradaic efficiency of 68%. When compared to an anion exchange membrane, the cation-infused bipolar membrane (BPM) system shows a 5-fold reduction in CO₂ loss at similar current densities, while breaking the 50% CO₂ utilization mark. The work provides a combined cation and BPM strategy for overcoming CO₂ utilization issues in CO₂ electrolyzers.

Kailun Yang, Mengran Li, Siddhartha Subramanian, Marijn A. Blommaert, Wilson A. Smith and Thomas Burdyny

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The production of value added C1 and C2 compounds within CO₂ electrolyzers has reached sufficient catalytic performance that system and process performance – such as CO₂ utilization – have come more into consideration. Efforts to assess the limitations of CO₂ conversion and crossover within electrochemical systems have been performed, providing valuable information to position CO₂ electrolyzers within a larger process. Currently missing, however, is a clear elucidation of the inevitable trade-offs that exist between CO₂ utilization and electrolyzer performance, specifically how the faradaic efficiency of a system varies with CO₂ availability. Such information is needed to properly assess the viability of the technology. In this work, we provide a combined experimental and 3D modelling assessment of the trade-offs between CO₂ utilization and selectivity at 200 mA cm⁻² within a membrane-electrode assembly CO₂ electrolyzer. Using varying inlet flow rates we demonstrate that the variation in spatial concentration of CO₂ leads to spatial variations in faradaic efficiency that cannot be captured using common ‘black box’ measurement procedures. Specifically, losses of faradaic efficiency are observed to occur even at incomplete CO₂ consumption (80%). Modelling of the gas channel and diffusion layers indicated that at least a portion of the H₂ generated is considered as avoidable by proper flow field design and modification. The combined work allows for a spatially resolved interpretation of product selectivity occurring inside the reactor, providing the foundation for design rules in balancing CO₂ utilization and device performance in both lab and scaled applications.

Siddhartha Subramanian, Joost Middelkoop and Thomas Burdyny 

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The electrochemical reduction of CO₂ on planar electrodes is limited by its prohibitively low diffusivity and solubility in water. Gas-diffusion electrodes (GDEs) can be used to reduce these limitations, and facilitate current densities orders of magnitude higher than the limiting current densities of planar electrodes. These improvements are accompanied by increased variation in the local environment within the cathode, with significant effect on Faradaic efficiency. By developing a simple and freely available analytical model of a cathodic catalyst layer configured for the production of CO, we investigate the relationships between electrode reaction kinetics, cell operation conditions, catholyte composition and cell performance. Analytical methods allow us to cover parameter ranges that are intractable for numerical and experimental studies. We validate our findings against experimental and numerical results and provide a derivation and implementation of the analytical model.

J.W.Blake, J.T.Padding and J.W.Haverkort

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Direct electrochemical nitrogen reduction holds the promise of enabling the production of carbon emission-free ammonia, which is an important intermediate in the fertilizer industry and a potential green energy carrier. Here we show a strategy for ambient condition ammonia synthesis using a hydrogen permeable nickel membrane/electrode that spatially separates the electrolyte and hydrogen reduction side from the dinitrogen activation and hydrogenation sites. Gaseous ammonia is produced catalytically in the absence of electrolyte via hydrogenation of adsorbed nitrogen by electrochemically permeating atomic hydrogen from water reduction. Dinitrogen activation at the polycrystalline nickel surface is confirmed with 15N2 isotope labeling experiments, and it is attributed to a Mars–van Krevelen mechanism enabled by the formation of N-vacancies upon hydrogenation of surface nitrides. We further show that gaseous hydrogen does not hydrogenate the adsorbed nitrogen, strengthening the benefit of having an atomic hydrogen permeable electrode. The proposed approach opens new directions toward green ammonia.

Davide Ripepi, Riccardo Zaffaroni, Herman Schreuders, Bart Boshuizen and Fokko M. Mulder

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